In the new era, what we can see is that consumers are now demanding more diverse, personalised and stylish automotive interiors. It is a great challenge for car interior manufacturers to produce many styles of car interiors (car seats, car cushions, etc.) to attract users and to respond to the rapidly changing market needs through constant innovation; But at the same time, automotive interior enterprises are realising that this is an opportunity to transform into a strong digitalisation development, to seize new business opportunities with digital cutting solutions and to reduce the costs of cutting rooms for automotive interiors!

Seize new business opportunities with digital cutting solutions and reduce the cost of cutting automotive interiors!

1. ITS3-3014  Leather nesting system with active feedback data function.

√ 0 distance leather nesting, zoning nesting, grading and other intelligent nesting.

√ High utilisation rate and low scrap rate, average utilisation rate up to 80%, about 3% higher than other nesting systems, max material savings.

2. 1 ITS3 equipped with 2 VC9-1616TT (Full material oscillating knife cutting solution), optimum combination of nesting software and cutting software.

Oscillating knife digital cutting system:

√ Integrated cutting + punching, double-headed asynchronous high-speed cutting + punching device with 8 punches to improve cutting efficiency.

√ Single layer fast cutting, extra long continuous leather digital cutting, multi-layer gripping and feeding cutting.

3. Die-less

No need to make moulds manually, drawing - file importing - cutting is completed in a one-stop process, the cutting effect can be consistent, and can reduce the cost of mould making, space, labour, management cost, etc.

30+ functional modules.

CCD, SCCD, SCCD, LCCD visual recognition systems. 

Projection positioning preview systems.

Punching module.

Oscillating knife digital cutting system; pneumatic knife cutting system 30+ functional modules

The system can be changed at will according to the demand and can respond quickly to the cutting needs.

4. Oscillating knife digital cutting system equipped with OEE display board.

 Data such as machine status, run time, stop time, number completed and completion rate can be updated and viewed in real time to maximise data utilisation.

5. GBOS open and compatible IoT system makes every machine and equipment in the factory connected.

The system can achieve the same system control, the same IoT platform, the same nesting software, the same operator, while compatible, vibrating knife cutting system, laser system system, etc. Dr. Light IoT Bridge to networked equipment for data interaction, its built-in OEE kanban to the implementation of the equipment of each crop power indicators and TPM information can be presented, and assist ANALYTICS SYSTEM, etc. to achieve the whole control, remote diagnosis, remote control, system software automatic update download, information transmission and other functions.

In summary, digitalisation has clear advantages over traditional die-cutting processes: not only does it reduce cost, but it also enables the factory to manage efficiently, increase efficiency, respond to market demands and cope with the cutting needs of new materials (e.g. microfibre, silk loops, plush, leather, rubber, etc.)

GBOS Oscillating digital cutter applied in automotive industry:

Car seats, foot mats, tailgate mats, blackout curtains, pillows, steering wheel covers, sound insulation foam and car airbags high speed digital cutting.

Watch more videos about applications now!