Upholstered furniture lean production, starting from "digital"!
In the past few years, the upholstered furniture industry has been changing greatly.
Under the trend of rapidly updating and iterating consumer demand, the upholstered furniture companies are constantly searching for innovation and continue to seek new growth points for their businesses, trying to develop to high comfort, youth, fashion and style diversification to the development of cross.
Upholstered furniture industry is gaining growing strength
In the situation of major enterprises to reshape their own brand image, the "new opportunities" is coming.
As China's "urbanization" process is accelerating, the urban population is growing, which will obviously bring huge development space for the upholstered furniture industry.
At the same time, Europe and the United States existing a large number of old houses need to be renovated, and local residents pay more attention to the comfort and convenience of living conditions, also formed a greater demand for upholstered furniture, which in turn brings a new opportunity for the development of the upholstered furniture industry.
New challenges under new opportunities
In the face of the rapidly changing and unpredictable market demands of the upholstery industry, the limitations of traditional business models have made upholstery manufacturers uneasy in the new market environment.
Low leather utilization, increased production complexity and labor shortages have become challenges for upholstery companies to develop "lean manufacturing".
01 Low Leather Utilization Rate
The rising cost of leather has made optimizing utilization rates to reduce production costs a key step to profitability.
02 Increased production complexity
The trend of personalization and unique consumption has increased the complexity of product development and made it more difficult to deliver diverse orders. If we continue to maintain the die cutting, it will bring huge manufacturing pressure to the enterprise.
03 Process technology is difficult to upgrade
For traditional manufacturing, it is difficult to ensure production quality without the background of mature process technology.
And it is difficult to recruit skilled workers and long training time for novice workers, which are not conducive to the development of industry process technology.
With digitalization, race to lean production racing track.
With so many difficulties, the competitive situation of enterprises has gradually become clear, and improving production efficiency and product quality has become a key objective for enterprises transforming to customization and diversification.
As upholstery manufacturers explore the ways for future development, choosing GBOS one-stop production digital solution to create a "lean production" is an excellent choice for them to compete on the industry's leading edge.
GBOS One-Stop Leather Nesting System + Cutting Solutions
The digital production method of leather nesting + cutting combined with the use of leather to ensure the utilization of leather than the traditional manual cutting premise.
Its material costs, production processes and time costs are significantly optimized, can help upholstery manufacturers flexible response to a small number, diversified lean production model.
- One-stop solution: The leather nesting system + cutting system is used in combination to simplify the production process.
- Multi algorithms carried to use: A variety of algorithm modes jointly developed with Europe, making leather utilization rate over 85% or above.
- Maintaining continuous innovation ability: No molds making, digital production models are flexible to respond to innovative order requirements.
- Standardization of product quality: integration of various cutting software technologies to cut the leather in an optimal way and without afraid of complex furniture cutting piece shapes.
- Digitization: each leather has an individual identity saved in the server, with all the utilization and traceability data.
According to the feedback from companies that have taken the first step towards digital transformation, with the help of GBOS one-stop digital leather nesting + cutting solution, the delivery time and cost have been improved very significantly!
Comprehensive Customer Support
Service contract; Remote service; Customer service center; Training; Hardware upgrade; Component stock; Special task support; Upgrade/moving/renew; Service at production facility; Sample innovation & development;